Industry: Manufacturing
Control System for Coal Handling Plant at HURA
Requirement
PLC based Control System for Coal Handling Plant
Challenges
The coal handling system involved multiple conveyors, transfer points, crushers, and storage facilities which is having the Production capacity of 3 million tons per annum.
Challenges included ensuring uninterrupted coal flow, reducing material spillage, and enhancing operational visibility.
The existing manual system resulted in frequent downtimes, leading to production delays.
Integration with existing infrastructure and minimal disruption to ongoing operations was crucial.
Scope of Work
- Design and integration of PLC panel, MIMIC Panel and control desk for SCADA work station.
- Rigorous system testing and on-site commissioning.
- Post-installation support and maintenance.
Solution
- Designed and implemented a PLC-based control system.
- Configured SCADA screens for real-time monitoring of the coal handling process.
- Developed and tested control logic for seamless integration of conveyors, crushers, and storage units.
- Implemented advanced fault diagnostics and alarms to reduce downtime.quality management practices to insure first time right deliverables.